Hi Mike,
Is there a consensus on acceptable vibration limits?
Jim
Note: I fully realize how foolish my question above is, but thought I would ask.
Jim, there's nothing foolish about your question, if you didn't know, it would be foolish not to ask.
The usual number used when balancing helicopter rotors and FW props is 0.1 IPS and that is the number used by most guys balancing gyro rotors. Some manufacturers say balance to below 0.2 and I tend to agree with them.
In this photo I’m explaining to the participants that there are 3 numbers to remember.
0.1, 0.5 & 1.0 IPS.
Less than 0.1 IPS is excellent and the goal when balancing.
Between 0.1 and 0.5 is acceptable and probably not worth balancing unless you have access to a balancer and some time to spare. You will probably not feel a big (if any) improvement in your seat and may feel an improvement in the stick if you went from 0.5 to 0.1, but not much (if any) from, say, 0.25 to 0.1.
Between 0.5 and 1.0 it’s strongly recommended that you get the rotor tracked and balanced and you’ll certainly feel the difference.
Above 1.0 there’s no debate get the rotor tracked and balanced.
Some clarifications,
these numbers are :
a) Debatable, I choose them because they’re easy to remember and experience has proved them to be reasonable. Obviously, you need to approach these numbers with a degree of intelligence and not get into the sort of discussion “is 0.51 really worse than 0.49?”.
b) Zero-peak, not pk to pk or RMS.
c) IPS, which is velocity, at a typical gyro Rrpm, 0.1 IPS is about 0.01G if you’re measuring acceleration.
d) Are for vibration filtered to synchronous frequency (1/rev) not total vibration values.
e) Are taken using two orthogonal sensors perpendicular to the axis of rotation and both sensors should read below or within the band of the numbers given.
f) are for vibration measured next to the rotor bearing, values measured elsewhere will tend to be lower unless there is some sort of resonance within the gyro frame/chassis/undercarriage/tail.
I hope this helps.
Mike G