Pro/Cons Simple 'Kaman Gyro'

raven-rotor

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Aug 15, 2008
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61
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Boulder, CO
Last week was lucky enough to have a Kaman K-Max helicopter land here at our new R & D facility at the airport in Taos, NM. Got to talk with the pilot who was on his way to pick up a downed helicopter with the 6000lb. pick-up point on the K-Max. Watching the intermeshed rotors picking up speed in the morning sunlight was impressive as well as the take off performance at our 7200 ft. field elevation.

Restimulated a question that had come up for me a few years back as to why no one has developed a simple intermeshed twin rotor gyro using off the shelf, inexpensive teetering two bladed rotors. One of the things I remember clearly from the Windryder development days was the limitation of the 2 blade teetering rotor diameter to the 30-31 ft. range. This has always put a very restrictive cap on the useful payload of the gyro's of today. Would not a simple intermeshed permanently powered rotor system allow for increased payload, higher top speed, shorter take-off roll, etc.

I am not a rotorhead or blade designer by background but have successfully tackled some very tricky power transmission problems in my work with converting the Geo/Suzuki auto engines for aircraft. Preliminary design calculations for a transmission to reduce power from the main engine and split it to each rotor pencil in at a weight of less than 60-70 lbs. from rotor towers to CVT transmission input from main engine. This includes a conservative 25HP input to the rotors and redundancy in key components of the intermeshed system. Weight penalty subtracting the original single rotorhead and prerotator would be less than an additional 40 lbs. not counting the extra hub bar and blades.

'Kaman Gyro' would have to be a pusher to simplify engine placement for both prop and power to rotors. Full flying tail outside the rotors arc would take care of pitch and yaw. My questions for the rotorcraft experts frequenting this site is how to handle roll axis of the the intermeshed system in a simple way. Can pivot the complete rotor drive system at a point anywhere along the axis between and just below the rotor blade intersect (obviously my first choice for simplicity) or can, with the drive system I've designed, tilt each rotorhead independently but linked in the pitch axis. This would be a second choice as it increases the rotorhead seperation/incline out from the aircraft centerline to make sure the already teetering blades do not intersect.

What are the pro/cons of intermeshed rotors on a utility gyro? What would be the most optimal phasing of the two rotors with each other? Would this simple control of the roll axis have any undesirable flight results?

After looking into both a permanently powered rotor system as well as jump takeoff capability for gyro's, I have come to the conclusion IMHO that jump take-off will most likely never be a a mainstream option for the average gyro pilot. The increased cost, risk, critical flight envelope parameters, and pilot skill required are more than what is gained back in real world flight performance for a craft that still can't hover.

Thanks in advance for the feedback.

Jeron Smith
Raven Rotorcraft
Boulder, CO
303-440-6234
 
I cant think of any reason for an intermeshing gyro. Id be willing to bet the inflow characteristics of an intermeshing rotor for autorotation are poor.Not to mention the drag from the geabox required to keep them intermeshing not intersmashing. helcopters with two rotors have two for one reason, to cancel tourqe. this tourqe is not present in a gyro. A intermeshig system would cost more.would be more complicated, Require more maintance. More work to start, more work to build, require a impracticly tall mast. I dont expect to see one anytime soon.
 
Although I believe intermeshing rotors would be impractical for a gyro, mainly due to the required transmission, I do like the way the blades are controlled. That is the basic way I have designed my gyro's two-bladed semi-rigid rotor system and I have started collecting parts and materials. I understand the engine will finally be shipped next week. I may be biased but good on you Jeron, for thinking out of the small gyro box.
 
Should have been clearer in my first post that this idea was not meant to replace standard recreational gyros in any way. Goal is to move to an inexpensive and simple utility class gyro that could actually carry payload and have STOL performance. Perhaps I should also have emphasized more clearly the significant performance increase (if we can believe Bensen's numbers) of permanently powering the rotor as well as reducing its angle of attack. Cost of developing a fully articulated 3 blade large rotor 36-40 ft. in diameter for a practical payload gyro will be much greater than working with 2 smaller off the shelf teetering rotors of 25-27 ft. in diameter with a simple synchronized drive system/prerotator. There should be a sweet spot in supplying a significant portion of the engine power to the rotors continuously that makes up for any drive train losses in increased rotor efficiency. Windmilling gyro blades for lift is not an efficient process.

Mast would not need to be significantly taller if the separation between rotors was maximized out to the width of the fuselage (3-4 feet from hub to hub). Might improve the inflow characteristics you mentiioned a bit as well.

IMO the existing gyro market will be expanded significantly only when there is a move by one of the manufacturers to practically address the actual limitations of these great flying machines and extend their practical performance envelope outside the 'toy' category that we see represented in the mainstream media today.

Thanks for your feedback.

Jeron Smith
Raven Rotorcraft Inc.
Boulder, CO
303-440-6234
 
RotoPlane

Thanks for the support. Each of us probably feels more comfortable exploring in different areas of design. I am confident about the lightweight simple intermeshed drive for the rotors that I've come up with. I was also impressed by the simple way that that Kaman rotor blades are controlled. However, once I had a chance to see the blade tip paths in action on start-up and under load, I realized that the blade design for that type of control system is very high tech and state of the art -hence my interest in sticking with proven off the shelf teetering rotorblades.

Jeron Smith
Raven Rotorcraft Inc.
Boulder, CO
303-440-6234
 
Gimbal heads have inherent 2/rev outside of the coning "sweet-spot", so I wonder how much more of these vibrations you will have with two rotors in turns and higher speeds. I would also think the two transmission shafts/masts would be fighting one another. Perhaps you already have a solution….
 
Drag is the biggest complaint of the autogyro now, especially from the rotor.
Wouldn't you be doubling the drag, not to mention the added drag from an additional hub and bar? Why not a single, larger disk?
 
Jeron not to high jack this but I would like to know how your tractor gyro project is doing? You can start a new thread if you want.

Brent
 
Brent

After losing two reply posts to this websites system which told me to re log-in and then deleted my reply post to you I've given up responding in detail. If you get this short message this time feel free to call me at 575-737-9656 for an update.

Thanks.

Jeron Smith
Raven Rotorcraft.
 
In The NAM

In The NAM

We called Them, "Head Choppers"

The ARVNS Lost a few runnin up the side and they QUIT Usin M'

U probably Knew that I'd guess..

AX Chris Burgess,,,,,, He'll tell ya
 
After Chuck Beaty's great feedback on practical ways to model a Kaman style intermeshing rotorhead for a gyro to checkand see if it would work, I was pleasantly surprised that a craft has already been built and flown(in the R/C world at least). Take a look at the simple intermeshing blade system at the beginning of the flight video at:

www.myvideo.de/watch/5440424/Tragschrauber_mit_Flettnerrotor

If anyone can read and translate this guys experience into English, it would be much appreciated.

Jeron Smith
Raven RotorCraft Inc.
 
Beschreibung: Ich teste hier meinen Tragschrauber Gyronimo von KHK Flugmodelle, mit einer von mir konstruierten Flettnermechanik. Die Landung ist leider nicht zu sehen, aber geglückt!


Translation-
Description: Here I am testing my Autogyro Gyronimo from KHK Flying Models, with a rotor design of my own construction. Unfortunately the landing isn't to be seen, but I stuck it! (paraphrased in translation)
 
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