Light slewing ring application

ZhangYan

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Aug 19, 2019
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XuZhou
A rotary bearing is a large bearing that withstands a combined load and can withstand large axial, radial and overturning moments. Slewing bearings are also known as rotary bearings. Some people also call it a rotary bearing and a rotary bearing. Slewing supports are widely used in practical industries. It is called "the union of machines." The important transmission part of the machine needs to rotate relative motion between two objects while bearing axial forces, radial forces and overturning moments. With the rapid development of the machinery industry, slewing bearings have been widely used in marine equipment, engineering machinery, light industrial machinery, metallurgical machinery, medical machinery, industrial machinery and other industries. Next, we briefly introduce the optical slewing bearings. I hope this article can help you better understand the application of optical slewing bearings and install an optical slewing ring.

The main contents are as follows:

♦ What is a light slewing ring

♦ Slewing bearing application size

♦Light slewing ring installation

What is a light rotary bearing?
The lightweight slewing bearing has the same structure as a conventional slewing ring, and is light in weight and flexible in rotation. Light slewing bearings are widely used in food machinery, filling machinery, environmental protection machinery and other fields. Among large industrial parts, lightweight slewing bearings are arguably the most widely used. At present, all kinds of large, medium and small machinery have more or less such parts, and their development prospects are also very obvious.

This kind of light slewing bearing is also listed as a current national professional research project. Many scientists are constantly changing day and night. In order to transform this part more precisely, the conversion of power and force in the machine can reduce the loss, have a better conversion rate, and make the component itself. The role can play a greater role. In addition, at present, manufacturers pay great attention to the improvement of the light slewing bearing when producing the slewing bearing. If the good part is improved, it can instantly improve the use of the mechanical power conversion effect, which is relative to improving the overall performance.

Application size of rotary bearing
Rotary bearings are a new type of component that has emerged in the past 40s. It consists of inner and outer rings, raceways and gears. It is also a large bearing that can withstand full load. It can withstand large axial and radial loads as well as overturning moments. Therefore, for the user, to understand their specifications and models can choose the appropriate slewing support. Today, we will discuss some aspects of the slewing support application and hope to help you.

01 series: single row four point contact ball

The single row four point contact spherical slewing ring consists of two races. It is compact and lightweight, with four points of contact between the steel ball and the arc runner. It can withstand axial forces, radial forces and overturning moments. Rotary conveyors, welding robots, small and medium sized cranes and excavators are available.

02 series: double volleyballs of different diameters

The double volleyball slewing bracket has three races. The steel ball and the isolator can be directly mounted on the upper and lower raceways. According to the force, the steel balls of different diameters are arranged in the upper and lower rows. This open assembly is very convenient. The upper and lower curved races have a bearing angle of 90° and can withstand large axial forces and overturning moments. When the radial force is greater than 0.1 times the axial force, the raceway must be specially designed. The double-row spherical slewing bearings of different diameters have relatively large axial and radial dimensions and are compact in structure. It is especially suitable for loading and unloading machines of medium or large diameter such as tower cranes and truck cranes.

11 series: single row cross roller

The single row cross roller slewing ring consists of two races. The utility model has the advantages of compact structure, light weight, high manufacturing precision, small assembly gap and high installation precision. The rollers are arranged in a 1:1 cross to withstand axial forces, overturning moments and large radial forces. It is widely used in lifting and transportation, construction machinery and military products.

13 series: three roller

The three-row roller slewing ring has three races. The upper and lower raceways and the radial raceways are separate so that the load of each row of rollers can be accurately determined. Capable of bearing a wide range of loads at the same time, it is the largest load capacity of the four products. Its shaft and radial dimensions are large and its construction is sturdy. It is especially suitable for heavy machinery that requires large diameters, such as bucket wheel excavators, wheeled cranes, marine cranes, port cranes, steel platforms and large tonnage truck cranes.

The single row cross roller slewing ring consists of two races. The utility model has the advantages of compact structure, high manufacturing precision, small assembly gap and high installation precision. The rollers are arranged in a 1:1 cross. It can withstand axial forces, overturning moments and large radial forces. It is widely used in transportation, construction machinery and military products.

other series:

Single row four point contact ball (QU, QW, QN series)

Four point contact type (VL series)

Four-point contact (VS series)

Four-point contact (V series)

Single row cross roller (XS series)

Single row cross roller (X series)

The above is the complete specification of the slewing bearing model. I hope that you can choose the right mechanical parts when selecting bearings.

Lightweight rotary bearing installation
The installation process of the lightweight slewing ring is as follows:

1. Avoid contact with any solvents.

Do not paint the seal when sealing the seal or entering the raceway.

2. Contact support connection

The surface must be clean. Welding of nodules, burrs, paint and other accessories is not allowed. The contact surface should be free of lubricant and must be kept dry.

3. When installing, the hardened soft belt should be outside the main load area.

4. The pre-tightening bolts shall be star-shaped and shall be symmetrical and continuous in the 180° direction. Finally, make sure that the bolts on the circumference pass through the same preload force.

Spring washers are strictly prohibited.

5. Gear meshing clearance

For toothed rotating supports, the backlash is adjusted according to the highest radial runout point of the pitch circle (three teeth with green paint markings). The minimum value of the side gap is typically 0.03-0.04X modulus. After the final fastening support, the meshing clearance of the pinion over the entire circumference should be re-examined.

6. Lubricate

1) When delivered, a small amount of extreme pressure lithium grease is applied to the slewing bearing raceway. The user should refill the new grease according to different working conditions and run it during filling to evenly distribute the grease.

2) The first tooth lubrication must be performed immediately after installation. The tooth surface must have sufficient lubricating film.

3) The rotating bearing raceway should be filled with grease regularly. A general ball support for each frame grease should be added for 100 hours of rotation. For roller support, grease should be added for 50 hours. For support under special working conditions such as high temperature or dusty, the filling time should be shortened appropriately. Sufficient grease must be added before and after the equipment has been shut down for a long time. Each time the lubrication must be filled with grease in the raceway until it seeps out of the seal.

7. Check the bolt

After 100 hours of continuous operation, the pre-tightening force of the mounting bolts should be thoroughly checked, and the above inspection should be repeated every 500 hours of continuous operation.

8. Check the sealing system

Sealing tapes and systems must be inspected at least every 12 months. In proper operation, the sealing tape must remain intact. When cleaning parts, avoid contact with the sealant or entering the raceway system.

In this way, the installation of the lightweight slewing ring is successful.

The above briefly describes the application of the lightweight slewing ring. If you have any questions about other slewing supports such as light slewing rings during the selection process, please consult us.https://www.slew-bearing.com/
 
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