How robust are Mosquitoes?

WaspAir

Supreme Allied Gyro CFI
I live in a Lycoming world, where heads come off at maybe 1200 hours. I hate to think what my hours flying/hours wrenching ratio would look like with 50 hour intervals for such tasks.
 

DavePA11

Active Member
Bryan - Do you have any photos of what the pistons look like after 50 hours before you decarbon them? I’d be interested in seeing what happens under normal operation. Thanks
 

bryancobb

Junior Member
I am sorry but didn't collect pictures. I have decarbon'd my 503 many times, and only my 582 once. The first time I did the used 503 it was above 200 hours and it took considerable time and effort. The rings were not stuck but sludge was plentiful. I have no idea what kind of oil the previous owner used. The crown of the pistons were black but not much buildup. The combustion chamber was black with wet-looking buildup several thou' thick.
Underside of the crown was a baked on dark brown buildup that was dense and heavy and probably affected the balance of things. I used a dental excavator to slowly remove buildup everywhere except ring grooves, rings, and any surface that slides up and down the cylinder wall. The contact edge of the rings were not touched at all. The sides of them were hard to clean and I wore a 10x loop and DID NOT use sandpaper. As I said I used a shoestring with polishing compound to clean the grooves. The first time took almost 2 days. Then the 50 hour cleanings took almost 1/2 day. That includes everything from previous flight (dirty) to first flight (clean). I always used the same rings and pistons. The pistons and rings got replaced once when the wear limits were exceeded. On that occasion I did the Rotax break-in procedure like the engine was new. If you are a wrench-head already, you will know this but ALWAYS catalog parts at disassembly and put them back exactly as removed and in the same orientation.
 

Barney Bahle

Junior Member
Don't want to hijack the thread but to answer the question I don't know much of anything about the Safari 500. Safari doesn't have an open forum that I am aware of so it's hard to find info on them unless you're an owner. They do have pricing listed on their site so I imagine it's available now, but way out of my price range.
 
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